Contract Manufacturing

Experience the Foamtec Way

Industry Leading Medical Device Manufacturing

Foamtec Medical’s vertical integration allows for unique innovation by using application-specific medical grade foam and expertise in medical device fabrication under the ISO 13485 quality system.

Foamtec Medical PU foams are used in medical filters, negative pressure wound care therapy, drug delivery devices, diagnostic swabs, optics, critical cleaning, orthopedic cushions & support surfaces, and various other devices tailored to your applications. Available in sterile, nonsterile, pre-saturated, and complete kit assembly.

Contact US
Foamtec Medical CRM Inspection

Medical Device Manufacturing

At Foamtec Medical, quality is our priority from start to finish. As the largest vertically integrated manufacturer of medical-grade foam and devices, we offer customized, high-quality solutions. Our Technical Sales Managers work with your R&D and Product Management teams to develop specs, create prototypes, and deliver products to the highest standards.

Vertically Integrated

Our vertical integration ensures full traceability, from raw materials to fabrication, packaging, and quality inspection, minimizing risk.

Product Development

Foamtec Medical’s New Product Development Team are experts in helping you create prototypes and specifications with your critical deliverables in mind.

By People Who Care

From customer service to engineering to distribution, more than 2,000 global employees have the expertise to find solutions for you.

Foamtec Medical’s Vertically Integrated Advantage

Foamtec Medical is one of the world’s largest vertically integrated manufacturers of medical-grade open-cell polyurethane (PU) foam and finished medical devices. By managing foam formulation, manufacturing, and converting within one quality system, customers benefit from greater alignment between development, validation, and commercial production. In-house manufacturing helps strengthen supply chain stability and maintain consistent foam properties over time.

In-House Foam Formulation & Manufacturing

We develop and manufacture custom open-cell polyurethane foam formulations tailored to your application requirements for diagnostic sample collection, drug delivery, wound care, filtration, orthopedic, and specialty medical devices.

Pilot Line Technology

Our pilot line allows customers to produce production-quality foam at a small scale for clinical studies and 510(k) submissions without committing to full commercial volumes. The foam uses the same formulation and quality standards as large-scale manufacturing, helping reduce risk during scale-up.

Complete Traceability

From raw materials through foaming, curing, converting, assembly, and packaging, we maintain full lot traceability and controlled change management throughout the manufacturing process.

Medical-Focused Manufacturing

Our processes, cleanroom capabilities, and quality systems are designed for medical device manufacturing and support requirements for biocompatibility, non-cytotoxicity, and contamination control.

End-to-End Process Control

Critical foam characteristics, including pore size, density, reticulation, absorbency, and hydrophilic or hydrophobic properties, are engineered to your application and controlled within our validated manufacturing process.

The result is simple: the foam used during development and regulatory submission is the same foam manufactured at commercial scale, delivering consistency from validation through production.

Application Specific Polyurethane Foam

We listen to understand key deliverables of your finished device and to identify and/or create a PU foam to meet critical criteria.

Foamtec doesn’t believe it’s just about producing any foam. We believe the Foamtec difference is our ability to make a foam with unique properties that creates a differentiated device with your end-use in mind.

Custom Foam Identification

If your project has specific requirements, our R&D team will work with you to provide the correct foam for your PU device.

Learn More!
foam

Contact Our Team

Toll-Free: (866) 922-7160
Direct Line: (254) 708-8100
Fax: (254) 708-8101

Please complete the reCAPTCHA
Your comments contain inappropriate content and cannot be submitted.
Your comments contain a URL and cannot be submitted.
First name and last name cannot be the same.
Russian language characters are not allowed.
Fields Company and Position are required and must be at least 2 characters long.